Mango Processing, Sorting & Packaging Line

OVERVIEW

Our Mango Processing Line brings together every critical stage of post-harvest handling into a coordinated workflow — from initial stem removal to final carton dispatch.

Engineered for modern packhouses, the system ensures consistent product handling, structured process flow, and operational reliability.

PROCESS FLOW

End-to-End Integrated Workflow

    The line includes:
  • Stem removal and inspection
  • Washing and surface cleaning
  • Controlled hot water treatment
  • Drying and grading
  • Weighing and quality checks
  • Metal detection
  • Carton strapping and dispatch
  • Each stage is aligned to maintain smooth product movement and minimize handling disruptions.

    HYGIENE & COMPLIANCE

    Designed for Food Safety
    The system is built to support hygienic operations and export-oriented compliance.

    Key features include:

  • Stainless-steel food contact construction
  • Controlled treatment environment
  • Integrated contamination control
  • Structured personnel hygiene flow
  • Process documentation support

INFRASTRUCTURE INTEGRATION

Beyond Processing

    The solution integrates supporting systems required for a modern packhouse environment, including:
  • Power backup systems
  • Air handling and hygiene control
  • Efficient material movement solutions
  • Structured loading and dispatch systems
  • This ensures operational continuity and professional facility standards.

APPLICATIONS

Ideal For

    The solution integrates supporting systems required for a modern packhouse environment, including:
  • Export packhouses
  • Government horticulture projects
  • Farmer Producer Organizations (FPOs)
  • Agri infrastructure developments
  • Integrated supply chain facilities

SUPPORT & IMPLEMENTATION

Delivered with Technical Backing

    Every installation is supported with:
  • Operation and maintenance documentation
  • Commissioning guidance
  • Process integration support
  • Training assistance
  • Ensuring smooth implementation and long-term performance.

UV Zapper™ – Inline UV Disinfection System for Food Products

Advanced surface disinfection for safer, longer-lasting fresh produce and packaged foods.

The *UV Zapper™* is an inline ultraviolet (UV-C) disinfection tunnel designed to reduce microbial load on food products and packaging surfaces—without chemicals, heat, or residue. Built for continuous production environments, it integrates seamlessly into conveyor lines to improve hygiene standards, extend shelf life, and support export compliance.

Ideal for fruits, vegetables, packaged foods, and cartons, UV Zapper™ delivers consistent, high-intensity UV exposure across all exposed surfaces while maintaining product quality.

Key Benefits

  • Chemical-Free Disinfection: Eliminates bacteria, molds, and surface pathogens using UV-C light—no water, chemicals, or consumables required.
  • Inline & Continuous Operation: Installs directly over existing roller or belt conveyors for real-time treatment without slowing production.
  • Improves Shelf Life: Reduces microbial load to help delay spoilage and preserve freshness.
  • Energy Efficient: High-output UV lamps with optimized reflectors ensure maximum effectiveness with low power consumption.
  • Operator Safe Design: Fully enclosed chamber with UV-blocking panels and safety interlocks to prevent light leakage.
  • Low Maintenance: Long-life UV lamps and simple access panels for quick servicing.
    Typical Applications
  • Fresh fruits & vegetables
  • Mangoes, citrus, apples, grapes
  • Packaged food cartons
  • Primary packaging surfaces
  • Export packhouses
  • Cold chain facilities
  • Food processing lines
    System Features
  • High-intensity UV-C lamps for uniform exposure
  • Stainless steel internal chamber for maximum reflectivity
  • Modular tunnel length (customizable by throughput requirement)
  • Conveyor-synchronized operation
  • Plug-and-play electrical cabinet
  • Industrial-grade construction for 24/7 environments

How It Works

Products pass through the UV Zapper™ tunnel on a conveyor. Inside the chamber, high-intensity UV-C light disrupts microbial DNA on exposed surfaces, preventing replication and effectively neutralizing harmful organisms—all in a few seconds of exposure.
No moisture. No chemicals. No residue.

    Why UV Zapper™?
  • Supports food safety compliance
  • Reduces reliance on chemical washes
  • Improves export readiness
  • Enhances product quality perception
  • Compact footprint
  • Easily retrofitted into existing lines
    Optional Add-Ons
  • IoT monitoring for lamp health & runtime
  • Line speed synchronization
  • Microbial reduction reporting
  • Custom tunnel sizes
  • Integration with vision inspection systems

Live Tool Holders

ALGRA Live tool Tool holders   which is originally from ITALY. ALGRA is one of the major live tool manufacturer in the world and has wide range of products for all major machine tool builders like  Accuway, Biglia, CMZ, DMG MORI, Ecoca, Doosan, Emag, EMCO, Famar, Focus CNC, Force One, Gildemeister, Goodway, Haas, Hardinge, HURCO, Hwacheon, Hyundai WIA, Jyoti, LEADWELL, Mazak, Miyano, Nakamura-Tome, Okuma, ROMI, Samsung (SMEC), Spinner, Tsugami, Victor, YCM. 

ALGRA SpA , in over forty years of activity, has acquired important positions in precision machining, collaborating in the role of partner with the most important world leading companies in the energy, instrumentation and machine tool sectors. The constant technological updating and the continuous improvement of the company system allow us to guarantee our customers flexibility, quality, precision and reliability.


Cutting Tools

ISCAR is the largest of the 15 companies comprising IMC (International Metalworking Companies). Together, they supply a dynamic comprehensive line of precision carbide metalworking tools. These companies produce a wide range of carbide inserts, carbide endmills, and cutting tools, covering most metal cutting applications. IMC also provides engineering and manufacturing solutions to major industries throughout the world. Many innovative products, designed especially for customer requirements, have made IMC a world leader in major manufacturing industries such as automotive, aerospace, and die & mold production. Iscar has wide range of tools in all the segments like, Turing, Grooving, Milling, Drilling, Multifunction tools, Special Tools.

ISCAR is the largest of the 15 companies comprising IMC (International Metalworking Companies). Together, they supply a dynamic comprehensive line of precision carbide metalworking tools. These companies produce a wide range of carbide inserts, carbide endmills, and cutting tools, covering most metal cutting applications. IMC also provides engineering and manufacturing solutions to major industries throughout the world. Many innovative products, designed especially for customer requirements, have made IMC a world leader in major manufacturing industries such as automotive, aerospace, and die & mold production. Iscar has wide range of tools in all the segments like, Turing, Grooving, Milling, Drilling, Multifunction tools, Special Tools.


Machine Tool Accessories

Accurina Technologies Pvt Ltd, is a reputed name in manufacturing and supplying of wide range of CNC Machine Accessories like Chuck, Tailstock centers, Work Holding system, Collet Chuck, Angular Heads, VDI Tool Holders, CNC Machines Tool Holders, Hydraulic vice, Hand Tools, Inspection And Measuring Instrument, Material Handling Equipment, & Accessories, Machine Components, and many more.  Enriched with valuable experience and catering to a vast clientele, we have achieved maximum client satisfaction. We are empowered with a persevering team of employees who strive hard to provide supreme quality products to the clients.  We majorly deal with European and Japanes make machine tool accessories.

A well-known name in providing professional and committed services is our strength which is evident by its growing customer base in Automobile & Auto Components, Heavy Engineering, Iron & Steel, Aerospace, Railways, Power Generation, Defense, Metals and R&D.